From a645711c0edfc2e3bbc59b84423a7552f833daf1 Mon Sep 17 00:00:00 2001 From: Mohammed Omer <momer93@hotmail.com> Date: Mon, 23 Aug 2021 15:58:59 +0200 Subject: [PATCH] edits --- .../3DPrinter/Step by Step Assembly.md | 128 +++++++++++------- 1 file changed, 76 insertions(+), 52 deletions(-) diff --git a/docs/machines/3DPrinter/Step by Step Assembly.md b/docs/machines/3DPrinter/Step by Step Assembly.md index c8f1c11..75482bb 100644 --- a/docs/machines/3DPrinter/Step by Step Assembly.md +++ b/docs/machines/3DPrinter/Step by Step Assembly.md @@ -4,35 +4,37 @@ The build instructions below are divided into two parts, namely pre-assembly and ## Pre-Assembly - -### 1. Y-axis Left Pre-assembly (1) - Parts required: - 1. XY Idler Assembly Left (1) - 1. Printed XY Idler - Left (1) - 1. M3 Nut (2) - 2. M3x20mm bolt (1) - 2. M3x30mm bolt (1) - 3. 3mm Bore GT2 Pulleys (2) - 4. M3 shim washer (4) - 2. XY Stepper Motor Assembly Left (1) - 1. Printed Stepper Motor Bracket - Left (1) - 1. M3 Nut (1) - 2. M3x20mm bolt (1) - 2. Nema 17 Motor (1) - 3. GT2 20T Teethed 5 mm Bore Drive Pulley (1) - 4. M3x8mm bolt (1) - 5. M3x10mm bolt (2) - 3. 10mm dia 340mm long Smooth Rod (1) - 4. LMW10U Bearing (1) +### 1. Y-axis Left Pre-assembly (1) + +Parts required: + +1. XY Idler Assembly Left (1) + 1. Printed XY Idler - Left (1) + 1. M3 Nut (2) + 2. M3x20mm bolt (1) + 2. M3x30mm bolt (1) + 3. 3mm Bore GT2 Pulleys (2) + 4. M3 shim washer (4) +2. XY Stepper Motor Assembly Left (1) + 1. Printed Stepper Motor Bracket - Left (1) + 1. M3 Nut (1) + 2. M3x20mm bolt (1) + 2. Nema 17 Motor (1) + 3. GT2 20T Teethed 5 mm Bore Drive Pulley (1) + 4. M3x8mm bolt (1) + 5. M3x10mm bolt (2) +3. 10mm dia 340mm long Smooth Rod (1) +4. LMW10U Bearing (1) #### 1.1 Subassembly - XY Idler Left - Parts required: - 1. XY Idler Assembly Left (1) - 1. Printed XY Idler - Left (1) - 1. M3 Nut (2) - 2. M3x20mm bolt (1) - 2. M3x30mm bolt (1) +Parts required: + +1. XY Idler Assembly Left (1) + 1. Printed XY Idler - Left (1) + 1. M3 Nut (2) + 2. M3x20mm bolt (1) + 1. M3x30mm bolt (1) 3. 3mm Bore GT2 Pulleys (2) 4. M3 shim washer (4) 5. Tool: #2.5 Allen Wrench (#2.5 Inbus) @@ -115,6 +117,12 @@ The build instructions below are divided into two parts, namely pre-assembly and 3. M3x8mm bolt (1) 4. M3x10mm bolt (2) +Instructions: +- Insert M3 nut (1) into Printed Stepper Motor Bracket +- Insert M3x20mm SHCS but do not tighten so as to deform plastic +- Place bracket on Nema17 motor with wires as shown +- + ##### Before and After Assembly | Before Assembly | After Assembly | @@ -124,6 +132,18 @@ The build instructions below are divided into two parts, namely pre-assembly and <img src="pictures/yaxis_l_xystepper_cev.PNG" /> +#### 1.3 Subassembly - Y-axis smooth rod insertion + + Parts required: + 1. 10mm x 340mm long smooth rod (1) + 2. Pre-assembled XY Idler Bracket Left + 3. Pre-asssembled XY Stepper Bracket Left + + Build Instructions: + 1. Insert 10mm dia 340mm long smooth rod into the XY Idler Left on one end and into XY Stepper Left on other end, till rod is flush on outer face + 2. Tighten the M3x20mm bolt on the XY Idler bracket till the 10mm smooth rod is fixed in place + 3. Tighten the M3x20mm SHCS on the XY Stepper Bracket till the 10mm smooth rod is fixed in place + ### 2. Y-axis Right Pre-assembly (1) Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and XY Stepper Right are mirrored versions of the XY Idler Left and XY Stepper Left. @@ -132,13 +152,13 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 1. 2020 Profile 335mm long (2) 2. 2020 Profile 140mm long (2) - 3. Corner Brackets 2020 (4) + 3. Printed Corner Brackets (4) 1. M5x8mm Bolt (2) 2. M5 Hammernut (2) 4. Z-Axis Bearing Holder (4) 1. M5x10mm Bolt (4) 2. M5 2020 Hammer Nuts (4) - 3. LM12UU Bearing (2) + 3. LM8UU Bearing (2) 5. Z Nut Bracket (2) 1. M5x10 Bolts (4) 2. 2020 M5 Hammer Nuts (4) @@ -152,19 +172,19 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 4. M3 Hand Tightening Nuts (1) -1. Z-axis lower mount (2) +### 4. Z-axis lower mount (2) 1. M3x25 Bolts (2) 2. M3 Nut (2) 3. M5x10 Bolts (4) 4. M5 Hammernut (4) -2. Z-axis upper mount (2) +### 5. Z-axis upper mount (2) 1. M3x25mm bolt (2) 2. M3 Nut (2) 3. M5x10 Bolts (4) 4. M5 Hammernut (4) -3. Y-Carriage Pre-assembly (2) +### 6. Y-Carriage Pre-assembly (2) 1. Y-Carriage Printed Part (1) 2. M3 Heatset Insert (4) 3. M3 Nut (4) @@ -173,14 +193,17 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1) 7. X-End Stop Flag (1) -5. X-carriage Pre-assembly (1) - 8. Printed X-Carriage (1) - 9. M3 Heatset Insert (10) - 10. M3x14mm Bolt (4) - 11. 3mm dia 12mm long Dowel Pins (4) - 12. LM8UU Bearing (3) +Instructions: + 1. Insert -6. Extruder Mount Pre-Assembly (1) +### 7. X-carriage Pre-assembly (1) + 1. Printed X-Carriage (1) + 2. M3 Heatset Insert (10) + 3. M3x14mm Bolt (4) + 4. 3mm dia 12mm long Dowel Pins (4) + 5. LM8UU Misumi Bearing (3) + +### 8. Extruder Mount Pre-Assembly (1) 1. Printed Extruder Mount (1) 1. M3 nut (4) 1. Insert 2 nuts for extruder motor mount @@ -192,21 +215,22 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 4. 2pin JST-XT Female Connector (1) 3. M3x6mm bolt (1) -7. Exhaust Housing Preassembly (1) - 13. Exhaust Housing (1) +### 9. Exhaust Pre-assembly (1) + + 1. Exhaust Housing (1) 1. M3 Heatset insert (7) 2. PTFE Tube Through Connector (1) 3. 6020 Fan (1) 4. M3x12mm bolt (4) - 14. Exhaust Grill (1) - 15. Exhaust Mount Left (1) - 16. Exhaust Mount Right (1) - 17. Filters (5) - 18. Exhaust Rear Cover (1) + 1. Exhaust Grill (1) + 2. Exhaust Mount Bracket (2) + 3. Carbon Filter (2) + 4. Fan Mount (1) + +### 10. Dual Z drive Pre-assembly (1) -8. Dual Z Mount Pulley Pre-assembly -9. Power Supply Unit (PSU) Pre-Assembly (1) +2. Power Supply Unit (PSU) Pre-Assembly (1) 1. Meanwell 350W PSU (1) 2. PSU Back Cover (1) 3. PSU Front Cover (2) @@ -217,7 +241,7 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 8. Power Switch (1) 9. M3x8mm bolt (2) -10. Electronics Assembly +3. Electronics Assembly 1. MKS Sbase v1.3 Controller Board 1. M3x10mm bolt (4) 2. 24-12V Step Down Converter @@ -225,21 +249,21 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and 3. LCD Controller 1. M3x8mm bolt (2) -11. Door Hinges (3) +4. Door Hinges (3) 1. Hinge Inner (1) 2. Hinge Outer (1) 3. M3 Nut (1) 4. M3x30mm Bolt (1) -12. Y-axis EndStop Assembly +5. Y-axis EndStop Assembly 1. Mechanical Endstop 2. Endstop holder 3. Endstop top cover 4. M3x8mm bolt (1) -13. X-Y Cable chain assembly +6. X-Y Cable chain assembly -14. LCD Display with casing assembly +7. LCD Display with casing assembly 1. MKS TFT32 Display 2. LCD Bottom Cover 3. LCD Top Cover -- GitLab