xyidler guide

docs/machines/3DPrinter/Step by Step Assembly.md

@@ -4,7 +4,8 @@ The build instructions below are divided into two parts, namely pre-assembly and
 
 ## Pre-Assembly
 
-1. Frame Pre-assembly
+### 1. Frame Pre-assembly
+   Parts required:
    1. Left Side Frame (1)
       1. 500mm 3030 profile (2)
       2. 340mm 3030 profile (3)
@@ -14,7 +15,8 @@ The build instructions below are divided into two parts, namely pre-assembly and
       2. 340mm 3030 profile (3)
       3. L bracket (6) with (2) set screws each
 
-2. Y-axis Left Pre-assembly (1) parts required:
+### 2. Y-axis Left Pre-assembly (1) 
+   Parts required:
    1. XY Idler Assembly Left (1)
       1. Printed XY Idler - Left (1)
          1. M3 Nut (2)
@@ -33,9 +35,17 @@ The build instructions below are divided into two parts, namely pre-assembly and
    3. 10mm dia 340mm long Smooth Rod (1)
    4. LMW10U Bearing (1)
 
-### Y-axis Left Pre-assembly
+#### 2.1 Subassembly - XY Idler Left
 
-#### Subassembly 2.1 XY Idler Assembly Left
+ Parts required:
+   1. XY Idler Assembly Left (1)
+      1. Printed XY Idler - Left (1)
+         1. M3 Nut (2)
+         2. M3x20mm bolt (1)
+      2. M3x30mm bolt (1)
+      3. 3mm Bore GT2 Pulleys (2)
+      4. M3 shim washer (4)
+      5. Tool: #2.5 Allen Wrench (#2.5 Inbus)
 
 ##### Before and After Assembly
 
@@ -43,13 +53,11 @@ The build instructions below are divided into two parts, namely pre-assembly and
 | ---- | ---- |
 | <img src="pictures/yaxis_l_xyidler_c0b.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c0a.PNG" width="350" /> |
 
+##### Exploded view of XY Idler
 
-#### Exploded view of XY Idler
+<img src="pictures/yaxis_l_xyidler_cev.PNG" />
 
-
-<img src="pictures/yaxis_l_xyidler_cev.PNG" width="700" />
-
-#### Step 0 - Prepare parts required for build.
+##### Step 0 - Prepare parts required for build.
 
 1. Printed XY Idler bracket - Left (1)
 2. M3 Nut (2)
@@ -62,40 +70,41 @@ The build instructions below are divided into two parts, namely pre-assembly and
 <img src="pictures/yaxis_l_xyidler_b001.svg" width="600" /> <br> Figure: Parts requiered to assemble XY Idler assembly (Left)
 
 
-#### Step 1 - Insert 2x M3 nuts into printed XY Idler bracket
+##### Step 1 - Insert 2x M3 nuts into printed XY Idler bracket
 
 | Step 1 - Insert M3 nuts into slots | Step 1.1 - M3 nuts inserted |
 | - | - |
 | <img src="pictures/yaxis_l_xyidler_c001.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c002.PNG" width="350" /> |
 
-#### Step 2 - Insert 2x M3 bolts into printed XY Idler bracket
+##### Step 2 - Insert 2x M3 bolts into printed XY Idler bracket
 
 - Insert the M3x20mm bolt till the end but do not tighten now. It will be tightened in a later step when the 10mm smooth rod is inserted
 - Insert the M3x30mm bolt only halfway through
 
 | Insert M3 bolts | M3 bolts inserted |
 | - | - |
-| <img src="pictures/yaxis_l_xyidler_c003.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c004.PNG" width="350" /> | 
+| <img src="pictures/yaxis_l_xyidler_c003.svg" width="" /> | <img src="pictures/yaxis_l_xyidler_c004.PNG" width="350" /> |
 
-#### Step 3 - Insert first GT2 Pulley
+##### Step 3 - Insert first GT2 Pulley
+- The GT2 Pulley has a bore diameter of 3mm and width of 6mm
 
 | Insert GT2 pulley | GT2 pulley inserted |
 | - | - |
 | <img src="pictures/yaxis_l_xyidler_c005.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c006.PNG" width="350" /> |
 
-#### Step 4 - Insert M3 Precision Shim Washers
+##### Step 4 - Insert M3 Precision Shim Washers
 
 | Insert 4xM3 washers | Washers inserted |
 | - | - |
 | <img src="pictures/yaxis_l_xyidler_c007.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c008.PNG" width="350" /> |
 
-#### Step 5 - Insert second pulley in bolt
+##### Step 5 - Insert second pulley in bolt
 
 | Insert 2nd GT2 pulley | Insert M3x30mm bolt till end |
 | - | - |
 | <img src="pictures/yaxis_l_xyidler_c009.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c010.PNG" width="350" /> |
 
-#### Step 6 - Tighten M3x30mm bolt
+##### Step 6 - Tighten M3x30mm bolt
 
 - Screw in and slightly tighten the M3x30mm bolt with an M3 Allen Wrench
 - Do not tighten to the point that the pulleys cannot spin freely!
@@ -103,9 +112,33 @@ The build instructions below are divided into two parts, namely pre-assembly and
 | Tighten Bolt with Allen Wrench | Final XY Idler assembly |
 | - | - |
 | <img src="pictures/yaxis_l_xyidler_b006.jpg" width="350" /> | <img src="pictures/yaxis_l_xyidler_c011.PNG" width="320" /> |
-
 ---
 
+#### 2.2 Subassembly - XY Stepper Motor Left
+   
+   Parts required:
+   1. Printed Stepper Motor Bracket - Left (1)
+         1. M3 Nut (1)
+         2. M3x20mm bolt (1)
+      1. Nema 17 Motor (1)
+      2. GT2 20T Teethed 5 mm Bore Drive Pulley (1)
+      3. M3x8mm bolt (1)
+      4. M3x10mm bolt (2)
+
+##### Before and After Assembly
+
+| Before Assembly | After Assembly |
+| ---- | ---- |
+| <img src="pictures/yaxis_l_xystepper_c0b" width="350" /> | <img src="pictures/yaxis_l_xystepper_c0a" width="350" /> |
+
+##### Exploded view of XY Stepper
+
+<img src="pictures/yaxis_l_xystepper_cev.PNG" />
+
+
+
+----
+
 1. Build Platform Pre-assembly
    1. 2020 Profile 335mm long (2)
    2. 2020 Profile 140mm long (2)