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Commit 9b537a8a authored by Mohammed Omer's avatar Mohammed Omer Committed by hoijui
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edits to build instructions

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docs/machines/3DPrinter/Step by Step Assembly.md
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− 126
View file @ 9b537a8a
......@@ -3,10 +3,10 @@
The build instructions below are divided into two parts, namely pre-assembly and final assembly. In the pre-assembly some of the sub-assmeblies or parts are either prepared or assembled together to ease the final assembly. The number in the (#) paranthesis denotes the quantity of the part required.
## Pre-Assembly
---
### 1. Y-axis Left Pre-assembly (1)
### 1. Y-axis Left Pre-assembly (1)
Parts required:
#### Parts required
1. XY Idler Assembly Left (1)
1. Printed XY Idler - Left (1)
......@@ -21,14 +21,14 @@ Parts required:
2. M3x20mm bolt (1)
2. Nema 17 Motor (1)
3. GT2 20T Teethed 5 mm Bore Drive Pulley (1)
4. M3x8mm bolt (1)
5. M3x10mm bolt (2)
4. M3x8mm SHCS (1)
5. M3x10mm SHCS (2)
3. 10mm dia 340mm long Smooth Rod (1)
4. LMW10U Bearing (1)
#### 1.1 Subassembly - XY Idler Left
Parts required:
##### Parts required
1. XY Idler Assembly Left (1)
1. Printed XY Idler - Left (1)
......@@ -43,13 +43,13 @@ Parts required:
| Before Assembly | After Assembly |
| ---- | ---- |
| <img src="https://gitlab.fabcity.hamburg/hardware/open-lab-starter-kit/-/raw/master/docs/machines/3DPrinter/pictures/yaxis_l_xyidler_c0b.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c0a.PNG" width="350" /> |
| <img src="pictures/yaxis_l_xyidler_c0b.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c0a.PNG" width="350" /> |
##### Exploded view of XY Idler
<img src="pictures/yaxis_l_xyidler_cev.PNG" />
##### Step 0 - Prepare parts required for build.
##### Step 0 - Prepare parts required for build
1. Printed XY Idler bracket - Left (1)
2. M3 Nut (2)
......@@ -66,16 +66,16 @@ Parts required:
| Step 1 - Insert M3 nuts into slots | Step 1.1 - M3 nuts inserted |
| - | - |
| <img src="/" /> | <img src="pictures/yaxis_l_xyidler_c002.PNG" width="350" /> |
| <img src="pictures/yaxis_l_xyidler_c001.PNG" /> | <img src="pictures/yaxis_l_xyidler_c002.PNG" width="350" /> |
##### Step 2 - Insert 2x M3 bolts into printed XY Idler bracket
- Insert the M3x20mm bolt till the end but do not tighten now. It will be tightened in a later step when the 10mm smooth rod is inserted
- Insert the M3x30mm bolt only halfway through
| Insert M3 hex screw | M3 bolts inserted |
| Insert M3 bolts | M3 bolts inserted |
| - | - |
| <img src="/docs/machines/3DPrinter/pictures/" width="" /> | <img src="pictures/yaxis_l_xyidler_c004.PNG" width="350" /> |
| <img src="pictures/yaxis_l_xyidler_c003.PNG" width="350" /> | <img src="pictures/yaxis_l_xyidler_c004.PNG" width="350" /> |
##### Step 3 - Insert first GT2 Pulley
- The GT2 Pulley has a bore diameter of 3mm and width of 6mm
......@@ -117,12 +117,6 @@ Parts required:
3. M3x8mm bolt (1)
4. M3x10mm bolt (2)
Instructions:
- Insert M3 nut (1) into Printed Stepper Motor Bracket
- Insert M3x20mm SHCS but do not tighten so as to deform plastic
- Place bracket on Nema17 motor with wires as shown
-
##### Before and After Assembly
| Before Assembly | After Assembly |
......@@ -131,6 +125,15 @@ Instructions:
##### Exploded view of XY Stepper
<img src="pictures/yaxis_l_xystepper_cev.PNG" />
**
##### Step 1 - Insert M3 nut into printed stepper motor bracket
##### Step 2 - Insert M3x20mm SHCS but do not tighten so as to deform plastic
##### Step 3 - Place bracket on Nema17 motor
##### Step 4 - Insert M3 Bolts and tighten
#### 1.3 Subassembly - Y-axis smooth rod insertion
......@@ -143,13 +146,15 @@ Instructions:
1. Insert 10mm dia 340mm long smooth rod into the XY Idler Left on one end and into XY Stepper Left on other end, till rod is flush on outer face
2. Tighten the M3x20mm bolt on the XY Idler bracket till the 10mm smooth rod is fixed in place
3. Tighten the M3x20mm SHCS on the XY Stepper Bracket till the 10mm smooth rod is fixed in place
### 2. Y-axis Right Pre-assembly (1)
--
### 2. Y-axis Right Pre-assembly (1)
Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and XY Stepper Right are mirrored versions of the XY Idler Left and XY Stepper Left.
### 3. Build Platform Pre-assembly
### 3. Build Platform Pre-assembly
#### Parts Required
1. 2020 Profile 335mm long (2)
2. 2020 Profile 140mm long (2)
3. Printed Corner Brackets (4)
......@@ -172,128 +177,191 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
4. M3 Hand Tightening Nuts (1)
### 4. Z-axis lower mount (2)
### 4. Z-axis lower mount (2)
#### Parts required
1. M3x25 Bolts (2)
2. M3 Nut (2)
3. M5x10 Bolts (4)
4. M5 Hammernut (4)
### 5. Z-axis upper mount (2)
1. M3x25mm bolt (2)
2. M3 Nut (2)
3. M5x10 Bolts (4)
4. M5 Hammernut (4)
### 6. Y-Carriage Pre-assembly (2)
1. Y-Carriage Printed Part (1)
2. M3 Heatset Insert (4)
3. M3 Nut (4)
4. M3x14mm bolt (2)
5. M3x30mm Bolt (2)
6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1)
7. X-End Stop Flag (1)
### 5. Z-axis upper mount (2)
#### Parts required
1. M3x25mm bolt (2)
2. M3 Nut (2)
3. M5x10 Bolts (4)
4. M5 Hammernut (4)
### 6. Y-Carriage Pre-assembly (2)
#### Parts required
1. Y-Carriage Printed Part (1)
2. M3 Heatset Insert (4)
3. M3 Nut (4)
4. M3x14mm bolt (2)
5. M3x30mm Bolt (2)
6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1)
7. X-End Stop Flag (1)
Instructions:
1. Insert
### 7. X-carriage Pre-assembly (1)
### 7. X-carriage Pre-assembly (1)
1. Printed X-Carriage (1)
2. M3 Heatset Insert (10)
3. M3x14mm Bolt (4)
4. 3mm dia 12mm long Dowel Pins (4)
5. LM8UU Misumi Bearing (3)
### 8. Extruder Mount Pre-Assembly (1)
1. Printed Extruder Mount (1)
1. M3 nut (4)
1. Insert 2 nuts for extruder motor mount
2. Insert 2 nuts for retainer bracket mount
2. X-axis Endstop Assembly (1)
1. Printed X-endstop holder (1)
2. Mechanical micro-endstop switch (1)
3. 26G/24G Wire 4cm long (2)
4. 2pin JST-XT Female Connector (1)
3. M3x6mm bolt (1)
### 8. Extruder Mount Pre-Assembly (1)
1. Printed Extruder Mount (1)
1. M3 nut (4)
1. Insert 2 nuts for extruder motor mount
2. Insert 2 nuts for retainer bracket mount
2. X-axis Endstop Assembly (1)
1. Printed X-endstop holder (1)
2. Mechanical micro-endstop switch (1)
3. 26G/24G Wire 4cm long (2)
4. 2pin JST-XT Female Connector (1)
3. M3x6mm bolt (1)
### 9. Exhaust Pre-assembly (1)
1. Exhaust Housing (1)
1. M3 Heatset insert (7)
2. PTFE Tube Through Connector (1)
3. 6020 Fan (1)
4. M3x12mm bolt (4)
1. Exhaust Grill (1)
2. Exhaust Mount Bracket (2)
3. Carbon Filter (2)
4. Fan Mount (1)
### 10. Dual Z drive Pre-assembly (1)
2. Power Supply Unit (PSU) Pre-Assembly (1)
1. Meanwell 350W PSU (1)
2. PSU Back Cover (1)
3. PSU Front Cover (2)
4. M3 Nut (2)
5. Printed Mid Mount Bracket (1)
6. Printed Top Mount Bracket (1)
7. M4x8mm bolt (3)
8. Power Switch (1)
9. M3x8mm bolt (2)
3. Electronics Assembly
1. MKS Sbase v1.3 Controller Board
1. M3x10mm bolt (4)
2. 24-12V Step Down Converter
1. M3x6mm bolt (2)
3. LCD Controller
1. M3x8mm bolt (2)
4. Door Hinges (3)
1. Hinge Inner (1)
2. Hinge Outer (1)
3. M3 Nut (1)
4. M3x30mm Bolt (1)
5. Y-axis EndStop Assembly
1. Mechanical Endstop
2. Endstop holder
3. Endstop top cover
4. M3x8mm bolt (1)
6. X-Y Cable chain assembly
7. LCD Display with casing assembly
1. MKS TFT32 Display
2. LCD Bottom Cover
3. LCD Top Cover
4. M3 bolts
5. 8Pin 50cm long flat ribbon cable (2)
----
#### Parts required
1. Exhaust Housing (1)
1. M3 Heatset insert (7)
2. PTFE Tube Through Connector (1)
3. 6020 Fan (1)
4. M3x12mm bolt (4)
2. Exhaust Grill (1)
3. Exhaust Mount Bracket (2)
4. Carbon Filter (2)
5. Fan Mount (1)
### 10. Dual Z drive (DZD) Pre-assembly (1) -RECHECK
#### Parts required
1. Printed DZD Housing x1
2. Printed DZD Cover x1
3. M3 nuts x7
4. GT2 B3 W6 smooth Pulley x2
5. GT2 B3 W6 teethed Pulley x1
6. Nema 17 Motor x1
7. M3x18mm SHCS x3
8. M3x20mm SHCS x2
### 11. Power Supply Unit (PSU) Pre-Assembly (1)
#### Parts required
1. Meanwell 350W PSU (1)
2. PSU Back Cover (1)
3. PSU Front Cover (2)
4. M3 Nut (2)
5. Printed Mid Mount Bracket (1)
6. Printed Top Mount Bracket (1)
7. M4x8mm bolt (3)
8. Power Switch (1)
9. M3x8mm bolt (2)
### 12. Electronics Assembly
1. MKS Sbase v1.3 Controller Board
1. M3x10mm bolt (4)
2. 24-12V Step Down Converter
1. M3x6mm bolt (2)
3. LCD Controller
1. M3x8mm bolt (2)
### 13. Door Hinges (3)
#### Parts required
1. Printed inner hinge (1)
2. Printed outer hinge (1)
3. M3 Nut (1)
4. M3x30mm SHCS (1)
5. M5 Hammer nut (1)
6. M5x12mm BHCS (1)
### 14. Y-axis EndStop Assembly (1)
#### Parts required
1. Mechanical micro endstop (1)
2. Printed Y-Endstop holder (1)
3. Printed Y-Endstop top cover (1)
4. Printed Y-Endstop bracket (1)
5. M3x8mm SHCS (1)
### 15. X-Y Cable chain assembly
#### Parts required
1. Cable Chain 10x20mm 400mm long (1)
2. Cable Chain 10x20mm 350mm long (1)
3. Printed XY cable chain connector (1)
4. Hotend cable - 2pol - 1,5mm2 - 1.6m long
5. Thermister cable - 2pol - 0.14mm2 - 1.6m long
6. Part cooling fan cable - 2pol - 0.25mm2 - 1.6m long
7. Hotend cooling fan - 2pol - 0.25mm2 - 1.6m long
8. X Endstop cable - 2pol - 0.14mm2 - 1.6m long
9. Extruder motor motor cable - 4pol - 0.5mm2 - 1.6m long
### 16. LCD Display with casing assembly
#### Parts required
1. MKS TFT32 Display
2. Printed LCD Bottom Cover
3. Printed LCD Top Cover
4. M3 SHCS (4)
5. 8Pin 50cm long flat ribbon cable (1)
6. Printed MKS Display to Frame connector
7. M5x12mm BHCS (2)
8. M5 Hammer nut (2)
---
## Final Assembly
---
1. Frame
Parts required:
1. Left Side Frame (1)
1. 500mm 3030 profile (2)
2. 340mm 3030 profile (3)
3. L bracket (6) with (2) set screws each
2. Right Side Frame (1)
1. 500mm 3030 profile (2)
2. 340mm 3030 profile (3)
3. L bracket (6) with (2) set screws each
3. Left side to right side connection
1. 3030 profile 340mm (4)
2. L bracket (8) with (2) set screws each
4. Corner brackets installation
1. Corner brackets (12) each with:
1. M6x10mm Bolt (2)
2. M6 Hammer nut (2)
2. Z-axis upper mounts installation (2)
1. M5x10mm Bolt (4)
### 1. Frame
#### Parts required
1. Left Side Frame (1)
1. 500mm 3030 profile (2)
2. 340mm 3030 profile (3)
3. L bracket (6) with (2) set screws each
2. Right Side Frame (1)
1. 500mm 3030 profile (2)
2. 340mm 3030 profile (3)
3. L bracket (6) with (2) set screws each
3. Left side to right side connection
1. 3030 profile 340mm (4)
2. L bracket (8) with (2) set screws each
4. Corner brackets installation
1. Corner brackets (12) each with:
1. M6x10mm Bolt (2)
2. M6 Hammer nut (2)
### Step
### Step 1.2
### 2. Z-axis upper mounts installation (2)
1. M5x12mm Bolt (4)
2. M5 Hammernut (4)
3. Z-axis lower mounts installation (2)
......@@ -484,9 +552,7 @@ Instructions:
Reference code for picture to show in mkdocs with html picture sizing:
<img src="Ycarriage_01.j"
alt="Markdown Monster icon"
style="float: left; margin-right: 10px;" />
<img src="https://gitlab.fabcity.hamburg/hardware/open-lab-starter-kit/-/raw/master/docs/machines/3DPrinter/pictures/yaxis_l_xyidler_c0b.PNG" width="350" />
\ No newline at end of file
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