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Commit 9b7c03dc authored by Mohammed Omer's avatar Mohammed Omer
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    docs/machines/3DPrinter/Step by Step Assembly.md
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    # Build Instructions
    The build instructions below are divided into two parts, namely pre-assembly and final assembly. In the pre-assembly some of the sub-assmeblies or parts are either prepared or assembled together to ease the final assembly. The numbering system below will be referred to within the build manual by appending each number after the previous number for eg. the LM12UU bearing installation is in step **1.4.1** and can be looked up in the list below as part of the Build Platform assembly > Z-Axis Bearing Holder > LM12UU Bearing.
    The build instructions below are divided into two parts, namely pre-assembly and final assembly. In the pre-assembly some of the sub-assmeblies or parts are either prepared or assembled together to ease the final assembly. The numbering system below will be referred to within the build manual by appending each number after the previous number for eg. the LM12UU bearing installation is in step **1.4.1** and can be looked up in the list below as part of the Build Platform assembly > Z-Axis Bearing Holder > LM12UU Bearing. The number in the (#) paranthesis denotes the quantity of the part.
    ## Pre-Assembly
    1. Build Platform Assembly
    ## Pre-Assembly BOM
    1. Build Platform Pre-assembly
    1. 2020 Profile 335mm long (2)
    2. 2020 Profile 140mm long (2)
    3. Corner Brackets 2020 (4)
    ......@@ -13,10 +13,10 @@ The build instructions below are divided into two parts, namely pre-assembly and
    1. LM12UU Bearing (2)
    2. M5x10mm Bolt (4)
    3. M5 2020 Hammer Nuts (4)
    5. Z Nut Bracket
    5. Z Nut Bracket (2)
    1. M5x10 Bolts (4)
    2. M5 2020 Hammer Nuts (4)
    3. Trapezoidal Lead Screw Nuts (1)
    2. 2020 M5 Hammer Nuts (4)
    3. Trapezoidal Lead Screw Nuts 8mm (1)
    4. M3x12 Bolts (4)
    5. M3 Nut (4)
    6. Bed Bracket (4)
    ......@@ -24,46 +24,104 @@ The build instructions below are divided into two parts, namely pre-assembly and
    2. M5 2020 Hammer Nuts (2)
    3. M3x40 Bolts with Springs (1)
    4. M3 Hand Tightening Nuts (1)
    2. Y-Carriage Pre-assembly (2)
    2. Z axis bottom mount A (2)
    1. M3x25 Bolts (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    3. Z axis bottom mount B (2)
    1. M3x25mm Bolt (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    4. Z-axis top mount A (2)
    1. M3x25mm bolt (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    5. Z-axis top mount B (2)
    1. M3x25mm bolt (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    6. Y-Carriage Pre-assembly (2)
    1. Y-Carriage Printed Part (1)
    2. Heatset Insert (4)
    2. M3 Heatset Insert (4)
    3. M3 Nut (4)
    4. M3x14mm bolt (2)
    5. M3x30mm Bolt (2)
    3. X-carriage Pre-assembly (1)
    6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1)
    7. X-End Stop Flag (1)
    7. X-carriage Pre-assembly (1)
    1. Printed X-Carriage (1)
    2. M3 Heatset Insert (10)
    3. M3x14 Bolts (4)
    3. M3x14mm Bolt (4)
    4. 3mm dia 12mm long Dowel Pins (4)
    5. LM8UU Bearings (3)
    6. X-axis Endstop Assembly
    1. Printed X-endstop holder
    2. Mechanical Endstop
    5. LM8UU Bearing (3)
    8. Extruder Mount Pre-Assembly (1)
    1. Printed Extruder Mount (1)
    1. M3 Heatset insert (2)
    2. M3 nut (2)
    2. X-axis Endstop Assembly (1)
    1. Printed X-endstop holder (1)
    2. Mechanical Endstop (1)
    3. 26G Wire 4cm long (2)
    4. 2pin JST-XT Female Connector
    4. 2pin JST-XT Female Connector (1)
    5. M3x6mm bolt (1)
    4. Extruder Assembly
    5. X-axis Endstop Assembly
    6. Exhaust Housing
    1. Exhaust Housing (1)
    9. Exhaust Housing Preassembly (1)
    3. Exhaust Housing (1)
    1. M3 Heatset insert (7)
    2. PTFE Tube Through Connector (1)
    3. 6020 Fan (1)
    4. M3x
    2. Exhaust Grill (1)
    3. Exhaust Mount Left (1)
    4. Exhaust Mount Right (1)
    5. Filters (5)
    6. Exhaust Rear Cover (1)
    7. Dual Z Mount Pulley Assembly
    8. Electronics Assembly
    9. Door Hinges
    10. Y-axis EndStop Assembly
    11. X-Y Cable chain assembly
    12. Power Supply Unit (PSU box) Assembly
    13. LCD Display with casing assembly
    4. M3x12mm bolt (4)
    4. Exhaust Grill (1)
    5. Exhaust Mount Left (1)
    6. Exhaust Mount Right (1)
    7. Filters (5)
    8. Exhaust Rear Cover (1)
    10. Dual Z Mount Pulley Assembly
    11. Electronics Assembly
    12. Door Hinges (3)
    1. Hinge Inner (1)
    2. Hinge Outer (1)
    3. M3 Nut (1)
    4. M3x30mm Bolt (1)
    13. Y-axis EndStop Assembly
    14. X-Y Cable chain assembly
    15. Power Supply Unit (PSU) Pre-Assembly (1)
    1. Meanwell 350W PSU (1)
    2. PSU Back Cover (1)
    3. PSU Front Cover (2)
    4. M3 Nut (2)
    5. Printed Mid Mount Bracket (1)
    6. Printed Top Mount Bracket (1)
    7. M4x8mm bolt (3)
    8. Power Switch (1)
    9. M3x8mm bolt (2)
    16. LCD Display with casing assembly
    1. RepRap Full Discount Display
    2. LCD Bottom Cover
    3. LCD Top Cover
    4. M3 bolts
    5. 10Pin 50cm long flat ribbon cable (2)
    ## Final Assembly
    1. Frame
    1. Left side frame
    1. 3030 profile 500mm (2)
    ......@@ -121,57 +179,55 @@ The build instructions below are divided into two parts, namely pre-assembly and
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    6. Y-axis Left
    1. XY Stepper Motor Assembly (1)
    1. XY Stepper Motor (1)
    2. M3x20 Bolts (1)
    3. M3x8 Bolts (1)
    4. M3x10 Bolts (2)
    5. M3 Nuts (1)
    6. M5x10 Bolts (3)
    7. M5 Hammer Nuts (3)
    8. Nema 17 Motor (1)
    9. GT2 20T Teethed 5 mm Bore Pulley (1)
    6. Y-axis Left (1)
    1. XY Stepper Motor Assembly (1)
    1. Printed Stepper Motor Bracket - Left (1)
    1. M3 Nut (1)
    2. M3x20mm bolt (1)
    2. Nema 17 Motor (1)
    1. GT2 20T Teethed 5 mm Bore Drive Pulley (1)
    3. M3x8mm bolt (1)
    4. M3x10mm bolt (2)
    5. M5x10mm bolt (3)
    6. M5 Hammer Nut (3)
    2. 10mm dia 340mm long Smooth Rod (1)
    3. LMW10U Bearing (1)
    4. XY Idler Assembly XY Idler (1)
    1. M3x30 Bolt (1)
    2. M3x20 Bolt (1)
    3. M3 Nuts (2)
    4. M5x10 Bolts (2)
    5. M5 Hammer Nuts (2)
    6. M3 Shim Wahser (4)
    7. 3mm Bore GT2 Pulleys (2)
    5. 340mm Wide 10mm Long Smooth Rod (1)
    7. Y-axis Right
    4. XY Idler Assembly - Left (1)
    1. Printed XY Idler - Left (1)
    1. M3 Nut (2)
    2. M3x20mm bolt (1)
    2. M3x30mm bolt (1)
    3. 3mm Bore GT2 Pulleys (2)
    4. M3 shim washer (4)
    5. M5x10mm bolt (2)
    6. M5 Hammer Nut (2)
    7. Y-axis Right (1)
    1. XY Stepper Motor Assembly (1)
    1. XY Stepper Motor (1)
    2. M3x20 Bolts (1)
    3. M3x8 Bolts (1)
    4. M3x10 Bolts (2)
    5. M3 Nuts (1)
    6. M5x10 Bolts (3)
    7. M5 Hammer Nuts (3)
    8. Nema 17 Motor (1)
    9. GT2 20T Teethed 5 mm Bore Pulley (1)
    1. Printed Stepper Motor Bracket - Right (1)
    1. M3 Nut (1)
    2. M3x20mm bolt (1)
    2. Nema 17 Motor (1)
    1. GT2 20T Teethed 5 mm Bore Drive Pulley (1)
    3. M3x8mm bolt (1)
    4. M3x10mm bolt (2)
    5. M5x10mm bolt (3)
    6. M5 Hammer Nut (3)
    2. 10mm dia 340mm long Smooth Rod (1)
    3. LMW10U Bearing (1)
    4. XY Idler Assembly XY Idler (1)
    1. M3x30 Bolt (1)
    2. M3x20 Bolt (1)
    3. M3 Nuts (2)
    4. M5x10 Bolts (2)
    5. M5 Hammer Nuts (2)
    6. M3 Shim Wahser (4)
    7. 3mm Bore GT2 Pulleys (2)
    5. 340mm Wide 10mm Long Smooth Rod (1)
    8. X-axis Assembly
    1. Y Carriage Assembly (Left)
    1. Y Carriage (1)
    2. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1)
    3. M3x30mm Bolt (2)
    4. M3 Nut (4)
    5. M3x30mm Bolt (2)
    6. M3 Heat Set Insert (4)
    7. X-End Stop Flag (1)
    4. XY Idler Assembly - Right (1)
    1. Printed XY Idler - Right (1)
    1. M3 Nut (2)
    2. M3x20mm bolt (1)
    2. M3x30mm bolt (1)
    3. 3mm Bore GT2 Pulley (2)
    4. M3 shim washer (4)
    5. M5x10mm bolt (2)
    6. M5 Hammer Nut (2)
    8. X-axis Assembly (1)
    1. Y Carriage Pre-assembled (Left)
    2. Y End Stop Flag (1)
    1. M3x6mm Bolt (1)
    3. Y Carriage Clamps (4)
    ......@@ -185,26 +241,35 @@ The build instructions below are divided into two parts, namely pre-assembly and
    3. Belt Clamp (1)
    4. Belt Clamp + X Cable Chain Connector (1)
    5. 3mm dia 12mm long Dowel Pins (4)
    9. XY Belts Installation
    1. 1.4m Long Belts (2)
    1. 1.4m long GT2 6mm wide belt (2)
    2. (P) Belt Tensioner (4)
    3. (P) Belt Clamp (1)
    4. (P) Belt Clamp + XCable Chain Bracket (1)
    10. Y Axis End Stop Installation
    1. Endstop Bracket (1)
    2. Endstop Housing (1)
    3. Endstop Cover (1)
    4. Mechanical Endstop (1)
    5. M3x10 Bolts (1)
    6. M5 Hammernut (1)
    7. M3x10 Bolts (1)
    5. M3x10 Bolts (1)
    6. M5 Hammernut (1)
    7. M3x10 Bolts (1)
    11. X-Y Cable Chain Installation
    1. X Cable Chain (1)
    2. Y Cable Chain (1)
    3. X-Y Cable Chain Connector Top and Bottom (2)
    4. Y Cable Chain to Frame Connector M3x8 Bolts (2)
    1. M3 Nuts (2)
    5. X Cable Chain to Extruder Connector M3 Nuts (2)
    1. M3x6 Bolts (2)
    2. M3x14 Bolts (2)
    3. M3x8 Bolts (1)
    3. X-Y Cable Chain Connector Top and Bottom (1)
    4. Y Cable Chain to Frame Connector
    1. M3x8mm bolt (2)
    2. M3 Nut (2)
    5. X Cable Chain to Extruder Connector
    1. M3 Nut (2)
    2. M3x6 Bolts (2)
    3. M3x14 Bolts (2)
    4. M3x8 Bolts (1)
    12. Electronics plate
    1. Dibond Plate 218x329mm (1)
    2. MKS Controller board
    ......@@ -219,17 +284,12 @@ The build instructions below are divided into two parts, namely pre-assembly and
    5. Electronics Plate Mounting Bracket (4)
    1. M5x10mm Bolt (1)
    2. M5 Hammernut (1)
    13. PSU Mounting
    1. PSU Back Cover (1)
    1. M5x10mm bolt (1)
    2. M5 Hammernut (1)
    2. PSU Front Cover (2)
    1. M3 Nut (2)
    3. M4x8mm bolt (2)
    4. PSU Mid Mount Bracket (1)
    5. PSU Top Mount Bracket (1)
    6. Power Switch (1)
    1. M3x8mm bolt (2)
    1. Preassembled PSU Unit (1)
    2. M5x10mm bolt (3)
    3. M5 Hammernut (3)
    14. Connect Wiring
    1. Power cables from PSU to Controller
    2. Heatbed Power cables
    ......@@ -243,22 +303,21 @@ The build instructions below are divided into two parts, namely pre-assembly and
    10. Inductive Probe
    11. LED Controller
    12. DC-DC Converter
    15. Exhaust system (1)
    1. Exhaust Assembly (1)
    1. Preassembled Exhaust System (1)
    2. M5x10mm Bolt (2)
    3. M5 hammernut (2)
    16. Enclosure Panels
    1. Front Door (1)
    1. Hinge Assembly (3)
    1. Hinge Inner (1)
    2. Hinge Outer (1)
    3. M3 Nut (1)
    4. M3x30mm Bolt (1)
    2. Left Side Panel (1)
    3. Right Side Panel (1)
    4. Back Panel dibond (1)
    5. Top Panel (1)
    17. Single Motor Z Drive Assembly
    16. Printed Spool Holder (1)
    1. M5x10mm bolt (1)
    2. M5 Hammernut (1)
    17. Printed Flament Guide (1)
    1. M5x10mm bolt (1)
    2. M5 Hammernut (1)
    18. Single Motor Z Drive Assembly
    1. Printed Housing (1)
    2. Printed Cover (1)
    3. M3 Nut (4)
    ......@@ -272,7 +331,8 @@ The build instructions below are divided into two parts, namely pre-assembly and
    11. M3x8 Bolt (1)
    12. M3x18 Housing (4)
    13. M3x20 (3)
    18. Lead Screw with Z Mount Assembly
    19. Lead Screw with Z Mount Assembly
    1. Z Bottom Bearing Holder Left and Right (2)
    1. 8 mm Lead Screw (1)
    2. Z Bottom Bearing Holder (1)
    ......@@ -282,20 +342,27 @@ The build instructions below are divided into two parts, namely pre-assembly and
    6. M5x10 Bolts (2)
    7. M5 Hammer Nuts (2)
    8. 1100 mm Long, 6mm Wide Closed GT2 Belt (1)
    19. Z axis left mount
    20. Z axis bottom mount A (1)
    1. M3x25 Bolts (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    4. M5 Hammernut (2)
    20. Z axis right mount
    1. M3x25 Bolts (1)
    21. Z axis bottom mount B (1)
    1. M3x25mm Bolt (1)
    2. M3 Nut (1)
    3. M5x10 Bolts (2)
    3. M5x10mm Bolt (2)
    4. M5 Hammernut (2)
    22. Enclosure Panels
    1. Front Door (1)
    1. Hinge Assembly (3)
    2. Left Side Panel (1)
    3. Right Side Panel (1)
    4. Back Panel dibond (1)
    5. Top Panel (1)
    ......
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