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Commit a645711c authored by Mohammed Omer's avatar Mohammed Omer Committed by hoijui
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docs/machines/3DPrinter/Step by Step Assembly.md
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...@@ -4,35 +4,37 @@ The build instructions below are divided into two parts, namely pre-assembly and ...@@ -4,35 +4,37 @@ The build instructions below are divided into two parts, namely pre-assembly and
## Pre-Assembly ## Pre-Assembly
### 1. Y-axis Left Pre-assembly (1)
### 1. Y-axis Left Pre-assembly (1)
Parts required: Parts required:
1. XY Idler Assembly Left (1)
1. Printed XY Idler - Left (1) 1. XY Idler Assembly Left (1)
1. M3 Nut (2) 1. Printed XY Idler - Left (1)
2. M3x20mm bolt (1) 1. M3 Nut (2)
2. M3x30mm bolt (1) 2. M3x20mm bolt (1)
3. 3mm Bore GT2 Pulleys (2) 2. M3x30mm bolt (1)
4. M3 shim washer (4) 3. 3mm Bore GT2 Pulleys (2)
2. XY Stepper Motor Assembly Left (1) 4. M3 shim washer (4)
1. Printed Stepper Motor Bracket - Left (1) 2. XY Stepper Motor Assembly Left (1)
1. M3 Nut (1) 1. Printed Stepper Motor Bracket - Left (1)
2. M3x20mm bolt (1) 1. M3 Nut (1)
2. Nema 17 Motor (1) 2. M3x20mm bolt (1)
3. GT2 20T Teethed 5 mm Bore Drive Pulley (1) 2. Nema 17 Motor (1)
4. M3x8mm bolt (1) 3. GT2 20T Teethed 5 mm Bore Drive Pulley (1)
5. M3x10mm bolt (2) 4. M3x8mm bolt (1)
3. 10mm dia 340mm long Smooth Rod (1) 5. M3x10mm bolt (2)
4. LMW10U Bearing (1) 3. 10mm dia 340mm long Smooth Rod (1)
4. LMW10U Bearing (1)
#### 1.1 Subassembly - XY Idler Left #### 1.1 Subassembly - XY Idler Left
Parts required: Parts required:
1. XY Idler Assembly Left (1)
1. Printed XY Idler - Left (1) 1. XY Idler Assembly Left (1)
1. M3 Nut (2) 1. Printed XY Idler - Left (1)
2. M3x20mm bolt (1) 1. M3 Nut (2)
2. M3x30mm bolt (1) 2. M3x20mm bolt (1)
1. M3x30mm bolt (1)
3. 3mm Bore GT2 Pulleys (2) 3. 3mm Bore GT2 Pulleys (2)
4. M3 shim washer (4) 4. M3 shim washer (4)
5. Tool: #2.5 Allen Wrench (#2.5 Inbus) 5. Tool: #2.5 Allen Wrench (#2.5 Inbus)
...@@ -115,6 +117,12 @@ The build instructions below are divided into two parts, namely pre-assembly and ...@@ -115,6 +117,12 @@ The build instructions below are divided into two parts, namely pre-assembly and
3. M3x8mm bolt (1) 3. M3x8mm bolt (1)
4. M3x10mm bolt (2) 4. M3x10mm bolt (2)
Instructions:
- Insert M3 nut (1) into Printed Stepper Motor Bracket
- Insert M3x20mm SHCS but do not tighten so as to deform plastic
- Place bracket on Nema17 motor with wires as shown
-
##### Before and After Assembly ##### Before and After Assembly
| Before Assembly | After Assembly | | Before Assembly | After Assembly |
...@@ -124,6 +132,18 @@ The build instructions below are divided into two parts, namely pre-assembly and ...@@ -124,6 +132,18 @@ The build instructions below are divided into two parts, namely pre-assembly and
<img src="pictures/yaxis_l_xystepper_cev.PNG" /> <img src="pictures/yaxis_l_xystepper_cev.PNG" />
#### 1.3 Subassembly - Y-axis smooth rod insertion
Parts required:
1. 10mm x 340mm long smooth rod (1)
2. Pre-assembled XY Idler Bracket Left
3. Pre-asssembled XY Stepper Bracket Left
Build Instructions:
1. Insert 10mm dia 340mm long smooth rod into the XY Idler Left on one end and into XY Stepper Left on other end, till rod is flush on outer face
2. Tighten the M3x20mm bolt on the XY Idler bracket till the 10mm smooth rod is fixed in place
3. Tighten the M3x20mm SHCS on the XY Stepper Bracket till the 10mm smooth rod is fixed in place
### 2. Y-axis Right Pre-assembly (1) ### 2. Y-axis Right Pre-assembly (1)
Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and XY Stepper Right are mirrored versions of the XY Idler Left and XY Stepper Left. Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and XY Stepper Right are mirrored versions of the XY Idler Left and XY Stepper Left.
...@@ -132,13 +152,13 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -132,13 +152,13 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
1. 2020 Profile 335mm long (2) 1. 2020 Profile 335mm long (2)
2. 2020 Profile 140mm long (2) 2. 2020 Profile 140mm long (2)
3. Corner Brackets 2020 (4) 3. Printed Corner Brackets (4)
1. M5x8mm Bolt (2) 1. M5x8mm Bolt (2)
2. M5 Hammernut (2) 2. M5 Hammernut (2)
4. Z-Axis Bearing Holder (4) 4. Z-Axis Bearing Holder (4)
1. M5x10mm Bolt (4) 1. M5x10mm Bolt (4)
2. M5 2020 Hammer Nuts (4) 2. M5 2020 Hammer Nuts (4)
3. LM12UU Bearing (2) 3. LM8UU Bearing (2)
5. Z Nut Bracket (2) 5. Z Nut Bracket (2)
1. M5x10 Bolts (4) 1. M5x10 Bolts (4)
2. 2020 M5 Hammer Nuts (4) 2. 2020 M5 Hammer Nuts (4)
...@@ -152,19 +172,19 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -152,19 +172,19 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
4. M3 Hand Tightening Nuts (1) 4. M3 Hand Tightening Nuts (1)
1. Z-axis lower mount (2) ### 4. Z-axis lower mount (2)
1. M3x25 Bolts (2) 1. M3x25 Bolts (2)
2. M3 Nut (2) 2. M3 Nut (2)
3. M5x10 Bolts (4) 3. M5x10 Bolts (4)
4. M5 Hammernut (4) 4. M5 Hammernut (4)
2. Z-axis upper mount (2) ### 5. Z-axis upper mount (2)
1. M3x25mm bolt (2) 1. M3x25mm bolt (2)
2. M3 Nut (2) 2. M3 Nut (2)
3. M5x10 Bolts (4) 3. M5x10 Bolts (4)
4. M5 Hammernut (4) 4. M5 Hammernut (4)
3. Y-Carriage Pre-assembly (2) ### 6. Y-Carriage Pre-assembly (2)
1. Y-Carriage Printed Part (1) 1. Y-Carriage Printed Part (1)
2. M3 Heatset Insert (4) 2. M3 Heatset Insert (4)
3. M3 Nut (4) 3. M3 Nut (4)
...@@ -173,14 +193,17 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -173,14 +193,17 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1) 6. GT2 20T Teethed 3mm Bore Smooth Idler Pulley (1)
7. X-End Stop Flag (1) 7. X-End Stop Flag (1)
5. X-carriage Pre-assembly (1) Instructions:
8. Printed X-Carriage (1) 1. Insert
9. M3 Heatset Insert (10)
10. M3x14mm Bolt (4)
11. 3mm dia 12mm long Dowel Pins (4)
12. LM8UU Bearing (3)
6. Extruder Mount Pre-Assembly (1) ### 7. X-carriage Pre-assembly (1)
1. Printed X-Carriage (1)
2. M3 Heatset Insert (10)
3. M3x14mm Bolt (4)
4. 3mm dia 12mm long Dowel Pins (4)
5. LM8UU Misumi Bearing (3)
### 8. Extruder Mount Pre-Assembly (1)
1. Printed Extruder Mount (1) 1. Printed Extruder Mount (1)
1. M3 nut (4) 1. M3 nut (4)
1. Insert 2 nuts for extruder motor mount 1. Insert 2 nuts for extruder motor mount
...@@ -192,21 +215,22 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -192,21 +215,22 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
4. 2pin JST-XT Female Connector (1) 4. 2pin JST-XT Female Connector (1)
3. M3x6mm bolt (1) 3. M3x6mm bolt (1)
7. Exhaust Housing Preassembly (1) ### 9. Exhaust Pre-assembly (1)
13. Exhaust Housing (1)
1. Exhaust Housing (1)
1. M3 Heatset insert (7) 1. M3 Heatset insert (7)
2. PTFE Tube Through Connector (1) 2. PTFE Tube Through Connector (1)
3. 6020 Fan (1) 3. 6020 Fan (1)
4. M3x12mm bolt (4) 4. M3x12mm bolt (4)
14. Exhaust Grill (1) 1. Exhaust Grill (1)
15. Exhaust Mount Left (1) 2. Exhaust Mount Bracket (2)
16. Exhaust Mount Right (1) 3. Carbon Filter (2)
17. Filters (5) 4. Fan Mount (1)
18. Exhaust Rear Cover (1)
### 10. Dual Z drive Pre-assembly (1)
8. Dual Z Mount Pulley Pre-assembly
9. Power Supply Unit (PSU) Pre-Assembly (1) 2. Power Supply Unit (PSU) Pre-Assembly (1)
1. Meanwell 350W PSU (1) 1. Meanwell 350W PSU (1)
2. PSU Back Cover (1) 2. PSU Back Cover (1)
3. PSU Front Cover (2) 3. PSU Front Cover (2)
...@@ -217,7 +241,7 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -217,7 +241,7 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
8. Power Switch (1) 8. Power Switch (1)
9. M3x8mm bolt (2) 9. M3x8mm bolt (2)
10. Electronics Assembly 3. Electronics Assembly
1. MKS Sbase v1.3 Controller Board 1. MKS Sbase v1.3 Controller Board
1. M3x10mm bolt (4) 1. M3x10mm bolt (4)
2. 24-12V Step Down Converter 2. 24-12V Step Down Converter
...@@ -225,21 +249,21 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and ...@@ -225,21 +249,21 @@ Repeat the same process as in Y-axis pre-aassembly Left. The XY Idler Right and
3. LCD Controller 3. LCD Controller
1. M3x8mm bolt (2) 1. M3x8mm bolt (2)
11. Door Hinges (3) 4. Door Hinges (3)
1. Hinge Inner (1) 1. Hinge Inner (1)
2. Hinge Outer (1) 2. Hinge Outer (1)
3. M3 Nut (1) 3. M3 Nut (1)
4. M3x30mm Bolt (1) 4. M3x30mm Bolt (1)
12. Y-axis EndStop Assembly 5. Y-axis EndStop Assembly
1. Mechanical Endstop 1. Mechanical Endstop
2. Endstop holder 2. Endstop holder
3. Endstop top cover 3. Endstop top cover
4. M3x8mm bolt (1) 4. M3x8mm bolt (1)
13. X-Y Cable chain assembly 6. X-Y Cable chain assembly
14. LCD Display with casing assembly 7. LCD Display with casing assembly
1. MKS TFT32 Display 1. MKS TFT32 Display
2. LCD Bottom Cover 2. LCD Bottom Cover
3. LCD Top Cover 3. LCD Top Cover
......
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